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When it comes to custom apparel, one method continues to hold strong in the world of professional garment decoration: plastisol transfers. Whether you’re a seasoned printer or exploring your options, plastisol-based heat transfers offer a reliable and vibrant solution that stands the test of time.
What Are They and How Do They Work?
Plastisol-based transfers are a type of heat-applied graphic made using traditional screen printing techniques, commonly known as plastisol transfers. Instead of printing directly onto a garment, plastisol ink is screen printed onto a special release paper. Once cured, these designs can be applied to fabric using a heat press, transferring the ink from paper to garment.
The process begins with artwork separated by color and printed onto release paper using plastisol inks. These semi-cured prints are stored until you’re ready to apply them. When it’s time, a heat press applies heat and pressure to transfer the design onto the garment.
Benefits of this method:
- Durability: Long-lasting prints that withstand repeated washing
- Color vibrancy: Excellent opacity and brightness
- Production flexibility: Print ahead of time and apply on demand
- Perfect registration: Designs are applied as one cohesive layer
These types of transfers are ideal for shops looking to streamline production while maintaining top-tier quality with plastisol transfers.
How Plastisol Transfers Work
The process begins with artwork being separated by color and screen printed onto a coated release paper using plastisol inks. These prints are semi-cured and then stored until you’re ready to apply them. When it’s time, a heat press applies heat and pressure to transfer the design onto the garment. This method ensures high-quality plastisol transfers.
Benefits of plastisol transfers:
- Durability: Long-lasting prints that withstand repeated washing
- Color vibrancy: Excellent opacity and brightness
- Production flexibility: Print ahead of time and apply on demand
- Perfect registration: Designs are applied as one cohesive layer
Plastisol transfers are ideal for shops looking to streamline production while maintaining top-tier quality.
Comparing with Heat Transfer Vinyl (HTV)
| Feature | Screen Printed Transfers | HTV |
|---|---|---|
| Durability | High | Moderate |
| Feel | Soft matte (with Easy Ink™) | Thicker, more plastic-like |
| Application Speed | Fast | Slower, especially for layering |
| Ideal Use | Bulk and pro applications | Hobby, crafting, small runs |
HTV might work for crafters or hobbyists, but when you’re decorating for teams, businesses, or resale, screen printed plastisol transfers deliver a more professional finish with greater efficiency.
Elevating Plastisol Transfers with Easy Ink™
If you’re already using screen printed transfers, Easy Ink™ by Apex Transfers takes it up a notch. Easy Ink™ is a 100% screen printed heat transfer using premium plastisol inks. It delivers a soft, matte feel that rivals direct screen printing — and it’s press-ready when you are.
Key advantages of Easy Ink™:
- Available in 50 stock colors, including 14 metallic shimmer options
- Transparent release film so you can see the image before pressing
- Optional dye blocker to prevent bleed on sublimated or poly fabrics
- Durable, flexible, and perfect for cotton, poly, or blends
Application Tips for Screen Printed Transfers
To get the best results from transfers like Easy Ink™, follow these tried-and-true tips:
- Temperature: 325°F
- Time: 7 seconds
- Pressure: Medium-firm
- Peel: Hot peel for most finishes
Always pre-press your garment to remove moisture and wrinkles before applying your plastisol transfer.
When to Choose Screen Printed Transfers
Screen printed transfers are a great solution when:
- You’re decorating spirit wear, uniforms, or promotional gear
- You need consistent, high-quality results in bulk
- You want to avoid maintaining ink and screens
- You want pro-level prints with minimal setup
They’re especially useful for contract decorators or growing print shops who want a scalable, reliable option without compromising quality, especially when using plastisol transfers.
Ready to upgrade your apparel printing?
Easy Ink™ offers all the benefits of plastisol transfers with unmatched versatility, speed, and softness. Request a sample today or contact our team to get started with your next order!
